Thermistor Temperature Sensor Probe Knowledge Answers

Thermistor NTC Temperature Sensor Probe Basics & Application Design

Stability of NTC sensor probe

1355 ohm, Beta 25/85=3976 NTC temperature sensor probe for medical thermometer

NTC temperature sensor probe for lithium battery

вопрос: How fast does an NTC respond?

А: Response time is defined as the time it takes to reach 62% or a new temperature and is a function of mass. The smaller the sensor, the faster it responds. A discrete sensor responds faster than when it is enclosed in a metal housing. NTC thermistor sensors typically have a response time of < 15 секунды.

вопрос: Are NTCs small in size?

А: Epoxy-coated discrete sensors typically have a maximum outer diameter of 0.95″ and miniature glass sensors have a maximum outer diameter of 0.15″.

NTC Temperature Sensor

вопрос: How stable are NTC sensors?

А: Different sensor families have different stability ratings. Epoxy-coated NTCs have lower stability than sealed glass NTC sensors.

вопрос: How do you choose a resistance value for your application?

А: Generally speaking, use low resistance sensors in low temperature applications and high resistance sensors in high temperature applications. The goal is to have an operating resistance value that is within the temperature range of interest.

вопрос: Can NTCs be used in cryogenic applications?
А: Да, but the accuracy at -200°C is based on mathematical modeling.

вопрос: What is the difference between a thermistor and an RTD?
А: There are 5 distinct technologies produced in temperature products. Each technology has its advantages and disadvantages, and which technology is best suited for a particular application will depend on a number of factors, including temperature range, required accuracy, time response, cost, and many other factors.

вопрос: Can you demonstrate the math behind converting from % tolerance to actual temperature tolerance?

А: To determine temperature accuracy, simply divide the total deviation (resistance tolerance) by the Alpha value at the temperature of interest.
Например: A sensor has a 2% resistance at 0°C, and according to curve #3, the 0°C Alpha is 5.2%/°C, so the accuracy is calculated as: 2/5.2= ± 0.38°C

вопрос: Does the accuracy specification for thermistors include long term resistance change (resistance stability)?
А: Нет, the accuracy specified is the accuracy of the sensor when it leaves the factory. When used in the field, the sensor will be affected by application or environmental conditions that cannot be controlled.

вопрос: What does the “%” mean when referring to temperature accuracy?

А: Sensor accuracy can be specified as a resistance tolerance (see question 9), or as temperature accuracy at a point or span. Например: ±0.2°C accuracy from 0°C to 70°C.

вопрос: Can you explain sensitivity resolution in more detail? Why are higher values ​​better?

А: High sensitivity eliminates any lead resistance. It also simplifies the supporting electronics. А 10,000 ohm thermistor changes resistance by 4.4% or 440 ohms for a 1°C change in temperature. А 100 ohm platinum sensor changes resistance by 1/3 ohm for a 1°C change in temperature.

вопрос: What does the Y-axis portion of the stability represent?

А: The Y-axis is intentionally drawn, and there are no actual numbers on the scale. Aging rates will vary by formulation and form factor.

вопрос: Any suggestions on electronics to optimize accuracy and speed? (Amplifiers, ADCs, и т. д.)

А: When designing precision measurement circuits, the primary concern should be limiting the current through the components. NTC resistor specifications are referred to as zero-power resistor values. While it is not possible to have a true zero-power circuit, the current should be low enough to not cause significant self-heating of the sensor element. The amount of self-heating error for a given power input can be estimated using the dissipation constant.

вопрос: If a voltage divider adjustment is used for a 10K or 20K NTC, are there any special considerations for reducing electrical noise for cables 20 к 60 feet long?

А: Cable shielding or ferrite filters on long cables can be used to mitigate noise effects. Averaging is also an option.

вопрос: Do you have any recommendations for bonding thermistors to metal surfaces?

А: Adhesives are used to bond thermistors for surface temperature measurements in many applications. Thermally conductive adhesives (usually epoxy) provide the best results.

Resistance selection of NTC temperature sensor probe

NTC thermistor temperature sensor for low temperature detection

NTC thermistor 5k 10k temperature sensor for home appliance temperature measurement

вопрос: Are there standard NTCs for lithium batteries?

А: There are no standards for lithium battery packs. The choice of NTC is usually based on available space, maximum temperature, and assembly method. I have seen insulated lead epoxy coated discrete thermistors, SMD thermistors, and DO35 glass shaft thermistors used in this application.

вопрос: Are there any white papers or technical papers on the resistance method of soldering thermistor leads?

А: None at this time. The lead alloys used are Alloy 180 (Cu:Ni), Copper, Nickel, or Dumet (Fe:Ni). The soldering method varies depending on the alloy type.

вопрос: What type of NTC thermistor is used for medical thermometer applications?
А: An industry standard left over from the analog days. 1355 ohms at 37°C, Beta 25/85=3976. Medical thermometer standards typically specify an accuracy of +/-0.1 for 32 to 42°C and +/-0.2 for 25-50°C or 0-50°C for the measurement system, with half of this tolerance allocated to the thermistor and the other half to the measurement circuitry.